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What is ultrasonic wire welding machine and what are its advantages?

2024-06-29

Ultrasonic wire welding machine is generally referred to as ultrasonic wire welding machine, is the use of ultrasonic frequency of mechanical vibration energy, connecting the same metal or dissimilar metal a special method. Metal in the ultrasonic welding, neither to the workpiece to deliver current, nor to the workpiece to apply high-temperature heat source, just the vibration energy into the friction between the work, so that the welding surface of the metal is limited to warming, plastic deformation, in the early stages of welding to eliminate the weld zone oxidation film and impurities in the static pressure, so that the two kinds of metal Jianhe together, that is, to achieve a solid weld. The metal bond between the joints is a solid state welding in the case of material does not melt, so it effectively overcomes the phenomena of spattering and oxidation generated by the welding. The ultrasonic wire bonding machine is capable of single-point and multi-point welding of fine wires of non-ferrous metals such as gold, silver, copper, aluminum and nickel.

  The advantages of ultrasonic wire welding machine:

  1. High reliability: automatic wire welding machine is through the adjustable digital time, pressure, power, temperature, arc and high CCD video capture, standard wire arc to ensure that each welding point and arc to achieve the welding effect.

  2. Cost savings: effective savings in labor costs, one person can operate multiple machines, but also to avoid the use of manual wire bonding machine produces many defective products, resulting in material waste.

  3. Low energy consumption: automatic wire bonding machine requires energy and an ordinary manual wire bonding machine is comparable.

  4. Machine life: automatic wire bonding machine is the use of high-quality imported accessories and finishing parts, with excellent anti-wear performance, easy to install, high welding accuracy, effectively delaying the life of the machine.

5.The typical welding speed is several times more than the traditional manual wire welding machine.

  6. Automation: small size, less maintenance workload, adaptability, so that the automatic wire welding machine has become the choice of LED automated packaging production line.

  7. Good conductivity after welding, resistance factor or near zero.

  8. Low requirements for welding metal surface, oxidation or plating can be welded.

  9. Welding time is short, without any flux, gas, solder.

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