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Servo ultrasonic welding machine High precision ultrasonic plastic welding equipment servo machine

DX5 ultrasonic servo welding machine has a unique servo drive system, compared with the traditional cylinder, the servo cylinder gives full play to the advantages of precise position control, accurate speed control and accurate thrust control of the motor. At the same time, it has the characteristics of low noise, low vibration, high speed and energy saving.

    Product Description

    1. The user can select the desired starting point for the welding process. The editable welding pattern facilitates the spare sensitive weld of the plastic part to be joined during the joining of the welding head. A process-oriented operator assistance system ensures a high level of utility.
    2. The real-time detection depth and pressure process data are fed back to the controller, and the closed-loop control is operated and adjusted synchronously after processing by the controller, which avoids the drawbacks of the transmission pneumatic welding, which cannot adjust the pressure in real time due to the influence of the air source and the inflation rate.
    3. The operating frequency is collected with 1ms accuracy, the output frequency is adjusted quickly and stably, and it has an automatic protection function to prevent the system from overheating, transducer damage and other problems.

    PRODUCT ADVANTAGES

    ● Intuitive welding process control
    ● Simple and beautiful human-machine interface
    ● The servo drive system can be edited
    ● Flexible pressure regulation line: there can be up to 3 editable welding pressures and 1 holding pressure
    ● Highly accurate incremental path measurement
    ● Graphical analysis can be used for quality control

    Product Applications


    Interior Component Assembly
    Dashboard Manufacturing: The servo ultrasonic welding machine is ideal for assembling the various plastic parts of a car dashboard. The high precision of the servo system allows for extremely accurate alignment of components, such as the integration of instrument clusters, air vents, and decorative panels. This ensures a seamless and aesthetically pleasing finish. For example, when attaching the plastic housing of the speedometer to the main dashboard body, the servo - controlled ultrasonic welding can precisely control the welding depth and pressure, resulting in a strong and reliable bond.

    Seat Assembly: In the production of car seats, the machine can be used to weld plastic components like seat adjuster housings, seatbelt buckles, and the plastic frames that support the upholstery. The servo technology enables consistent and repeatable welding, crucial for mass - producing seats with uniform quality.

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